If you are in the printing industry, and more so the gravure printing, there are several things that you need to get right. One of them is the making of the various components of the printing unit. In rotogravure printing, one of the crucial components is the gravure cylinder. It is the image carrier, hence the process of making it should matter.
The gravure cylinder making process takes a number of factors into consideration to ensure quality and durable products. The first thing that you need to consider is the application of the cylinder. This is the answer that will guide you through the gravure cylinder making process.
The choice for various gravure printing differs depending on the needs, including the size of the gravure cylinders, weight, and the number of layers and materials. All these factors put into one will determine the choice of the materials and other factors as discussed below.
The choice of the material also matters when it comes to the gravure cylinder making process. There are cases when the heavy steel gravure cylinder is the most recommended. But there are also cases where light gravure cylinders from plastic and aluminum work the best.
This is an important factor to take into consideration. The modern machines work great with aluminum later for laser and electronic engraving. The thickness of the coating may also differ.
The manufacturing process will also be different depending on a number of factors. For the large gravure cylinder making process, you will need to consider open die forging because of the most effective manufacturing.
There are key things you need to understand about the gravure cylinder making process. Otherwise, you might not get the quality you would have wished.